Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been produced with a particular torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid design ensures highest overall performance whilst becoming space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disk (with or with out shrink disc)
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 diverse sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
Most of these options are created feasible by a modular style concept that begins with a cubic housing.
The EP-Series is an extremely versatile product line, meeting virtually all the technical offices requests.
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide puppy clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for electricity transmitting, high torque, or dynamic applications. These gearboxes feature durable cast iron housings, hardened bevel gears that happen to be lapped in pairs, and robust bearings all contributing to a efficient and optimized performance.
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine design.
Below is a selection of EP-Series gearboxes. You will discover the full product line, with technical specifications and CAD models, right here:
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electric power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly building and adaptability. The effective and reliable best performer is obtainable in different versions. Like all Ever-Vitality spiral bevel gearboxes, they are produced using the modern production approach to ground circular arc teeth according to Ever-Electric power. For customers, this means higher toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, 
Max. input rate: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes will be characterised by high quality and robust overall performance by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are produced in four different variations. The get and the steering wheel are mainly made out of Ever-Power spiral gearing offering a calm, steady and efficient procedure.
Type EP is the standard version where in fact the bedding includes strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmitting of high torques at low revolutions. The bearings will be strong conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox produced according to customer requirements.
Our spiral bevel gearboxes could be given up to four shafts, hollow shaft and with an output torque as high as 1,000 Nm and will end up being fitted with a engine flange with a good coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes happen to be life-time lubricated and may be provided in a hygienic version with a lubricant accepted for the meals industry, with stainless shafts and with a rustproof yellow chromated gear housing. If there is a want for particular shafts or flanges, we have great experience in adapting gearboxes – even in smaller figures – or in designing particular gearboxes for example with gear housings in stainless steel or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears by the distinctions in helix angles, they could be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, because of the fact that manufacture facilities for straight bevel gears have become rare and the actual fact that directly bevel gears teeth can’t be polished, producing spiral bevel gears which may be polished superior when it comes to noise reduction, spiral bevel gears are likely to become more common in the future.
Bevel gears could be generally categorized by their manufacturing strategies, namely the Gleason method and Klingelnberg method, which each have differing teeth styles, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are utilized worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make all of us extremely flexible and responsive. We work together together with you, providing guidance and assistance for your unique application, guiding you through idea, design and manufacture according to your individual requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a choice of inner gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will see the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for procedure at high temperatures
Versions for particular requirements such as ATEX or for use in the meals industry
Various corrosion tolerant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time when you are extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and are space saving.
The high precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears will be carefully spaced to allow lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted via a unique, flexible locknut design.
Spiral bevel gears are designed for applications that want high speed and large torque power. They are able to help cut customer costs by providing long-lasting performance with minimal need for maintenance or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced risk of overheating. Curved tooth and deeper traction between those teeth ensures greater asset availability to improve flexible performance and extend equipment life.
Spiral bevel gears are actually bevel gears with helical teeth situated in a 90-degree angle. The teeth were created with hook curve to supply better versatility and traction. Although they can be considered a hypoid equipment, they have no offsets, which indicates they will not slip during operation. This ensures smooth, dependable transmission perfect for high-speed, high-torque applications.