bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in limited spaces. Users reap the benefits of compact top-course drive technology with especially high power densities and definitely smooth running also at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input quickness: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with also higher ratios. Input side planetary stage in four sizes, suitable for any engine desired. Outdoors spiral bevel stage for powerful options such as for example hollow shaft, shrink disk, straight sided splined bore and inner involute spline. Gearbox sizes could be combined and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. rate Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm based on the gearbox size
Electric motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Plenty of differents gear plans available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby additional angles are also basically possible. The direction of rotation of the drive shaft and the output shaft can be the same or opposing, depending on the installation circumstance of the bevel gears.
The simplest kind of bevel gearbox includes a bevel gear stage with straight or helical teeth. This kind of gearing is certainly cheaper to produce. However, since only small profile coverage can be realized with gearwheels with straight or helical tooth, this bevel gearbox operates quietly and has much less transmittable torque than additional bevel gear teeth. When bevel gearboxes are used in combination with planetary gearboxes, the bevel gear stage is usually realized with a ratio of 1 1:1 to be able to increase the transmittable torques.
Another version of bevel gearboxes results from the usage of spiral gearing. Bevel gears with spiral teeth could be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high amount of total insurance coverage, but are already more expensive to produce than bevel gears with straight or helical teeth due to their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also possible with this type of gear tooth. Bevel gearing generates high axial and radial loads during operation, which can only end up being absorbed at one side due to the intersecting axes. Particularly if it is utilized as a quickly rotating drive stage in multi-stage gearboxes, special attention must be paid to the program existence of the bearing. Also, unlike worm gearboxes, self-locking can’t be realized in bevel gearboxes. When a right position gearbox is necessary, bevel gearboxes can be used as a low-cost option to hypoid gearboxes
The benefits of bevel gearboxes:
Use when set up space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Reduced torques in single-stage tranny ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Gear Box with optimum design feature and most advanced technology of improving the geometrical accuracy of the gear tooth profile with the team of experienced experts. We are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Swiftness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Gear to which are established 3 World mounted on the Planet carrier engaging also with sunlight Gear (Pinion) and reduced Output acceleration is taken through World Carrier and Ring Equipment is remain stationary. Result shaft preserving the same path of rotation as Insight.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Handling Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical Industry, Food Industry, Structure Industry, Agricultural Market, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Input, Hollow Output, Solid Output Splined Shaft, Solid Input Splined Shaft, Hollow Result Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are produced from superior quality raw material such as Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in Size, having high Shock Load Capacity, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is created and made to specifically meet the multiple requirements of our customers. The Bevel Planetary Gearbox mixture of floor gears and precision gear components ensures performance efficiency and high uptime. Today’s range of bevel planetary gearboxes contains four sizes, each as solitary, dual or triple stage design. This allows overall transmitting ratios from i = 3:1 to i actually = 512:1 to become noticed. Each gearbox variant is also available as precision design with reduced backlash.
Innovative solutions for every applications and numerous options – often special customized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of engine through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to pay
for thermal growth of the motor shaft
High efficiency and clean running right through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the utilization of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Special seals (labyrinth seals or double seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft intended for shrink disk, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as for example torque arms, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers include a mixture of planetary and bevel helical gears that takes benefit of the strengths of every technology: small size, reliability and easy maintenance. The BPH group of right angle gearboxes combines one gradual helical stage with a pair of Gleason bevel gears and a number of planetary stages. The look of the compact gear products is based upon precise analyses using FEM methods, which means overall performance, duration and silence. These lighter, more compact equipment reducers surpass traditional solutions, ensuring shorter production moments and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear device, adapter, coupling, and electric motor.
A planetary gearmotor is more compact (shorter), as intermediate components such as adapter flanges and couplings aren’t necessary.
Numerous variants ensures the best adaptation to the application form.
Finely graded equipment ratios because of the high variance of the Ever-Power gearmotor at the input end.
Short delivery situations for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional parts available from the entire Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as program and solution provider who materials complete drive systems from one source.
Ever-Power is China s leading producer of Planetary Gearboxes for sector applications in material managing, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes possess modular design, great quality, high energy performance, low noise, long assistance existence, high radial loading ability, and all at cost effective pricing with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugar mill drives with foot and shaft installed.
All Ever-Power planetary equipment units can be found in high capacity ranges with verified Ever-Power quality. Ready offered sizes guarantee not merely a large torque spectrum but also a product range that provides you with multiple options. Make the the majority of the flexibility Ever-Power provides, leverage the benefits of Ever-Power planetary gear units. Here, you will find off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard product range already includes solutions for a huge number of particular requirements that need to be taken under consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Apparatus, Mining, and Steel industries.