EP offers a complete selection of modular servo gearboxes /worm reducers. The modular design permits configurations with motor type flange and end result pinion for rack and pinion drives, and solid productivity shafts, Hollow bore outcome, and type shafts for all other positioning applications. The modular design allows for common mounting of the gearbox in any orientation.
Servo-Worm Reducers were specifically developed for employ with the latest servo motors found in applications that demand precise positioning and repeatability.
These reducers are ideal for applications in materials handling, automation, equipment tool, and robotics.
The light-weight modular aluminum housing design allows for easy machine integration, and excellent heat dissipation. A multitude of type flanges and couplings are available to permit easy mounting of nearly any servo-motor and custom flanges can be accommodated. Result configurations with pinion, hollow bore, or sturdy shaft are available and will be configured for input with motor flange, free insight shaft, or both free of charge input shaft and engine flange.
An optimized worm gear tooth design insures large efficiency while at exactly the same time decreasing backlash. Two levels of backlash are available, Precise or Extra-precise, with backlash levels to significantly less than 3 arc minutes.
Obtainable in 6 sizes
Ratios from 2 to 60:1
Torque Potential up to 4400 Lb.-Ft. (6000 Nm)
Input Boosts to 6000 RPM
Two backlash amounts – Precise and Extra-precise.
Modular design appropriate for rack & pinion system
4 input styles
7 output styles
28 possible standard configurations
Wide variety of servo gearboxes, made to fit almost all servo motors on the market
Designed for the best torsional stiffness and the cheapest angular backlash, designed for the utmost torque and overhung loads
Bush with slot machine games and hub clamp for servomotor coupling
Enhanced dimensional compactness due to direct servomotor coupling
Widest range of likely servomotors coupling dimensions.
The correct technical solution thanks to a comprehensive selection of sizes, gear stages, transmission ratios, designs and nonstandard designs.
High-Torque (HT) Servo-Worm Reducers
This standard range of Servo-Worm Reducers are exquisite for use in applications that demand high repeatability, precise positioning and performance. They were specifically developed for make use of with state-of-the-art servo electric motor technology, providing restricted integration of the electric motor to the unit. Angular backlash of significantly less than 1 arc-moments is provided standard.
They are available in four sizes (50 mm to 100 mm center length) with input boosts to 5,000 rpm, reduction ratios from 4.75 to 52:1 and output torque capacities up to 885 lb.ft. A broad range of engine couplings and mounting flanges are for sale to assembly to virtually all servo motors, and the hollow bore outcome can be utilised to mount productivity shafts, pinion shafts, or other drive elements.
Typical applications for these reducers include precision rotary axis drives, traveling gantries & columns, material handling axis drives, zero-backlash axis drives and electric line shafting. Industries dished up include Material H, ling, Machine Application, Robotics, Automation and Aerospace.
Gearing: Internal gear design was optimized to supply an angular backlash of significantly less than 1 arc-minutes at assembly, with the choice of “in the discipline” adjustable backlash in the event necessary.
Bearings: Input angular contact bearings for high insight speed, and robust result tapered-roller bearings for high radial and axial load ability.
Housing: Aluminium housing once and for all heat dissipation, with integral input flange for servo motors and universal mounting on any encounter.
Output: The output bore is available with a compression-type hub or a ISO 9409-1 flange (see dimension webpages). We offer a line of add-ons to adjust these outputs to direct shafting, Rack & Pinions, or other gearing types.
This gearbox utilizes a 30:1 ratio worm-drive reduction for applications that require extremely slow and smooth rotational motion. The worm-drive design not merely minimizes backlash but also eliminates back-traveling the gearmotor so a position can be placed even when power is not applied. The precision floor 3/8” stainless steel output shaft is supported by dual 3/8” ABEC 5 ball bearings to support a load from any orientation. The ¼” ABS plastic and aluminum structure offers a rigid framework without adding unneeded weight and is very easily installed to any flat work surface by utilizing the bottom mounting tabs. Our Standard Spur Gear motors will work with this gearbox (engine marketed separately). The Vertical Shaft Worm-Drive Gearbox is exquisite for turn-tables, time-lapse systems and low-speed applications that want high accuracy and torque.
Motor RPM required = 1 / (moments per rotation desired / 30)
Example: 1 / (10 minutes per rotation / 30) = 3 RPM motor had a need to achieve ten minutes per rotation (in max speed)
now offers an economical right angle gearhead for make use of with small NEMA 23 through 56 and similar small metric servo and stepper motors. These reducers will be most appropriate for basic motion and insight speeds of 2000 rpm where profile program costs are a major consideration.
7 sizes with torque capacities up to 684 Nm
12 exact single stage ratios from 7:1 to 100:1
2 stage ratios available
Inch or metric end result shafts
Hollow output standard, insert shafts optional
2D and 3D drawings available online
Flexible servo motor interface
Clamp-style hub provides zero-backlash engine shaft connection
Aluminum diecast housing for low weight
Large outcome bearings accommodate bigger radial loads
Inch or metric hollow bore with keyway, single and dual plug-found in shafts also available
Double lip result seals provide maximum protection against contaminants
Face or base mounting choices, bolt on flanges and torque arms also available
Bronze wheels cast on the output shaft for higher strength
Hardened and ground worm shaft provides soft operation
Reducer completely sealed for general mounting and long-life lubrication
Two bearing worm support isolates motor bearings from radial and axial loads
Flexible coupling aspect eliminates electric motor misalignment and bearing wear
Worm Gears are best angle drives providing significant rate ratios on comparatively brief center distances from 1/4” to 11”. When correctly mounted and lubricated they function as the quietist and smoothest working type of gearing. Due to the high ratios practical with worm gearing, optimum speed reduction could be accomplished in fewer space than a great many other types of gearing. Worm and worm gears operate on non-intersecting shafts at 90° angles.
EFFICIENCY of worm gear drives depends to a sizable level on the helix angle of the worm. Multiple thread worms and gears with larger helix angle prove 25% to 50% more efficient than sole thread worms. The mesh or engagement of worms with worm gears makes a sliding action creating considerable friction and better loss of efficiency beyond other types of gearing. The use of hardened and surface worm swith bronze worm gears boosts efficiency.
LUBRICATION can be an essential factor to boost efficiency found in worm gearing. Worm gear action generates considerable warmth, decreasing efficiency. The quantity of vitality transmitted at a given temperature increases as the performance of the gearing boosts. Proper lubrication enhances productivity by minimizing friction and heat.
RATIOS of worm equipment sets are determined by dividing the number of teeth in the apparatus by the amount of threads. Thus one threads yield bigger ratios than multiple threads. All EP. worm equipment sets can be found with either still left or right side threads. EP. worm equipment sets can be found with Qua, Solitary, Double and Triple-druple Threads.
Basic safety PROVISION: Worm gearing should not be used as a locking mechanism to hold large weights where reversing action could cause harm or injury. In applications where potential harm is non-existent and self-locking is preferred against backward rotation after that use of a single thread worm with a low helix angle immediately locks the worm gear travel against backward rotation.
MATERIAL recommended for worms is hardened steel and bronze for worm gears. On the other hand, depending on the application form unhardened metal worms operate adequately and extra economically with cast iron worm gears at 50% horsepower ratings. Furthermore to metal and hardenedsteel, worms can be found in aluminium, nylon, bronze and stainless; worm gears are available in steel, hardened metal, stainless, metal, nylon and nonmetallic (phenolic).
EP also sells gear tooth measuring units called GEAR GAGES! Gear Gages decrease mistakes, save money and time when identifying and purchasing gears. These pitch templates can be purchased in nine sets to recognize all the normal pitch sizes: Diametral Pitch “DP”, Circular Pitch “CP”, External Involute Splines, Metric Module “MOD”, Stub Tooth, Great Pitches, Coarse Pitches and Uncommon Pitches. Make reference to the section on GEAR GAGES for catalog numbers when ordering.
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