Ever-Power Automation’s Gearbox product lines offer high precision at affordable prices! The Planetary Gearbox product offering contains both In-Line and Right-Position configurations, built with the design goal of offering a cost-effective gearbox, without sacrificing quality. These Planetary Gearboxes can be found in sizes from 40mm to 180mm, ideal for motors which range from NEMA 17 to NEMA 42 and larger. The Spur Gearbox series provides an efficient, cost-effective choice compatible with Ever-Power Automation’s AC Induction Gear Motors. Ever-Power Automation’s Gearboxes can be found in up to 30 different equipment ratios, with torque rankings up to 10,488 in-pounds (167,808 oz-in), and are appropriate for most Servo,
SureGear Planetary Gearboxes for Small Ever-Power Motors
The SureGear PGCN series is a superb gearbox value for servo, stepper, and other movement control applications requiring a NEMA size input/output interface. It offers the best quality available for the price point.
Features
Wide variety of ratios (5, 10, 25, 50, and 100:1)
Low backlash of 30 arc-min or less
20,000 hour service life
Maintenance free; requires no additional lubrication
NEMA sizes 17, 23, and 34
Includes hardware for mounting to SureStep stepper motors
Optional shaft bushings designed for mounting to other motors
1-year warranty
Applications
Material handling
Pick and place
Automation
Packaging
Other motion control applications requiring a Ever-Power input/output
The Ever-Power series has a 90° input via helical bevel gear. It features an extremely short, light yet rigid housing and complete compatibility with standard engine adapters. Highest Precision, Highest Torque and Quiet Operation are given by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
Only AFR042 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox .Ever-Power is a worldwide leader in production of planetary gearboxes. Based on more than two decades of accumulated production and marketing experience, plus the highest level of technical production capabilities, Apex Dynamics, Inc. designed and constructed a technically advanced, high velocity, low backlash servo application planetary gearbox. Our Break through patented technology (over 6 patents), supplies the customer with the the best high precision helical reducer at an acceptable price and emerges with the only suggestion to toe 5-Calendar year warranty in the industry today, like the seals and bearings. Our business slogan is TRUTHFUL Accountable CREATIVE. The principal focus in daily procedure is quality. We pride ourselves on our commitment to quality; our duty, is customer satisfaction. We are constantly improving processes, finding correct and effective solutions to provide clients new solutions for difficult applications, and developing new products.
Components:
1. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Gearset: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations:
Keyed Hollow Shaft with Engine Adaptor
4. Output Configurations:
Keyed Solid Shaft Output
Keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors
Models:
PAB/PABR Series, PPG Series
Features:
1. EP high percision planetary gearboxes including a full group of inline(linear) and right angle precision planetary gearboxes
2. High precision, high dynamic, low backlash
3. Up to 3 optional backlash: Ultra Precision Backlash, High Precision Backlash, Standard Backlash
4. Superior efficiency for precision commercial automation and servo applications
In a planetary gearbox, many teeth are involved at once, which allows high speed reduction to be achieved with relatively small gears and lower inertia reflected back again to the electric motor. Having multiple teeth talk about the load also enables planetary gears to transmit high levels of torque. The combination of compact size, huge speed reduction and high torque transmission makes planetary gearboxes a favorite choice for space-constrained applications.
But planetary gearboxes perform have some disadvantages. Their complexity in design and manufacturing tends to make them a far more expensive answer than various other gearbox types. And precision production is extremely important for these gearboxes. If one planetary equipment is positioned closer to the sun gear than the others, imbalances in the planetary gears may appear, leading to premature wear and failure. Also, the compact footprint of planetary gears makes temperature dissipation more difficult, therefore applications that precision planetary gearbox operate at very high speed or encounter continuous procedure may require cooling.
When utilizing a “standard” (i.electronic. inline) planetary gearbox, the motor and the driven equipment must be inline with one another, although manufacturers provide right-angle designs that integrate other gear sets (often bevel gears with helical teeth) to supply an offset between your input and output.
Input power (max)27 kW (36 hp)
Input speed (max)2800 rpm2
Output torque (intermittent)12,880 Nm(9,500 lb-ft)
Output torque (continuous)8,135 Nm (6,000 lb-ft)
1 Actual ratio is dependent on the drive configuration.
2 Max input speed linked to ratio and max result speed
3 Max radial load placed at optimum load position
4 Weight varies with configuration and ratio selected
5 Requires tapered roller planet bearings (unavailable with all ratios)
Approximate dry weight100 -181 kg (220 – 400 lb)4
Radial load (max)14,287kg (31,500 lb)3
Drive typeSpeed reducer
Hydraulic engine input SAE C or D hydraulic