AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series includes a 90° input via helical bevel gear. It features an exceptionally short, light yet rigid housing and complete compatibility with standard electric motor adapters. Highest Precision, Highest Torque and Quiet Procedure are given by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Producer in the World
Ever-Power is an internationally leader in manufacturing of planetary gearboxes. Based on more than two decades of accumulated manufacturing and marketing experience, plus the highest degree of technical production capabilities, Ever-Power designed and constructed a technically advanced, high velocity, low backlash servo software planetary gearbox. Our Break through patented technology (over 6 patents), supplies the client with the the best possible high precision helical reducer at a reasonable price and emerges with the only suggestion to toe 5-12 months warranty in the market today, including the seals and bearings. Our company slogan is TRUTHFUL RESPONSIBLE CREATIVE. The primary focus in daily operation is quality. We satisfaction ourselves on our dedication to quality; our duty, is customer satisfaction. We are constantly improving processes, finding appropriate and effective methods to provide customers new solutions for hard applications, and developing services.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their outstanding properties, planetary gearboxes are used in all kind of industrial applications. Ever-Power high precision planetary gearboxes ideally cover demanding requirements – information are provided on the specialized information pages inside our catalog.
Product Features
Higher output torque ranking through the use of spiral bevel equipment design. 30% a lot more than straight bevel gear.
Allows input speeds up to 8 instances than with directly bevel gearing.
Improved load posting through precision tooth style and longer provider life.
Surface gears verified with sophisticated software, ensures smooth, calm operation with reduced backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for highest stiffness.
Free of maintenance lifetime lubrication.
Patented sealing style for high velocity and continuous running.
High efficiency up to 95%. Low sound level right down to 61dB.
Most ratios available from 3~200.
With option premium backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes include reinforced output bearings, and will withstand high radial and axial loads. They allow a simple design without extra bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are high quality gear units with a combination of innovation and years of experience. Ever-Power planetary gearboxes are created to use servomotors in devices requiring high precision positioning.
The Ever-Power high precision planetary gearbox series ensures the very least torsional backlash thanks to an extremely high torsional rigidity for the best precision and dynamics. Furthermore, the reinforced angular get in touch with output bearingsoffer high radial and axial capacities, extremely high level of resistance against tilt, ideal control precision and extremely low-noise running thanks to an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Output torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input engine flanges: For just about any servomotor brand
Output shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series offers up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Gear units have the following advantages:
High capacity output bearing offers high radial and axial capacity and an severe resistance against tilting moment because of the over-sized taper roller bearings.
High torsional rigidity thanks to an large, robust, planet carrier with steady two-sided support for the planetary gears.
Maximum operating safety
Low running noise because of the optimized gear tooth profile
High efficiency (98%)
Top quality seals offer long term sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 planet wheels assembled on the main stage, Ever-Power high precision planetary gear units attain a very good load balancing, resulting in very high operating safety and incredibly smooth operation. The typical series includes 1, 2, 3 and 4 levels planetary gearboxes with ratios from 3 to 1000. Higher gear reductions could be achieved by adding additional stages.
All of the torques you will ever need. Just imagine what you can do with it.
Let’s speak about torque and precision. From a long time Ever-Power high precision planetary gearboxes are popular brand for high precision gearboxes with high torque ideals. While many manufacturers stop the standard range in about 1000 Nm, we produce heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that require high accuracy positioning combined with a high value of torque tranny. However if you need more torque, Ever-Power also has heavy-load precision gearboxes series that allow torques up to 16000 Nm (SGH).
The largest Backlash range. Purchase what you need, no more.
Often customers ask us “I want a robust precision planetary gearbox but I don’t wish to pay a price for <3 arcmin gearbox, because 10 arcmin will do for the machine...”. We have the perfect solution is. Ever-Power offers the biggest range of backlash for their customers, ca.0' <1' <3' <5' or <10'. Just pay for what you need
Unmatched torsional stiffness. Successful and market-leading machines
There are several planetary gearboxes in the market with compatible output dimensions. So, you count yourself lucky because you can select among many brands, correct? But if you manufacture high precision machines and you are searching for a kick-ass high precision planetary gearbox, after that it is not very easy. Ever-Power Ever-Power planetary gearboxes are designed for the highest torsional rigidity. Why? Because torsional backlash generally is the main element of the total backlash when the engine is running at complete load. Therefore we did a hand and hand comparison between a standard model Ever-Power and the best alternatives. Ever-Power came ahead, and not by chance. Ever-Power offers the planetary gearbox (with output shaft) with the best torsional stiffness. Ever-Power gearboxes are more precise and that offer greater results even (and specially) in high-dynamic situations.
Transmission Ratios. World’s biggest range
Our customers create many kinds of machines. Thus we offer the biggest range of tranny ratios in the world. Thus, our consumer can optimize their machine properly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to possess their customers needs in leading line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are made to offer the maximum capacity at the output shaft. So, we’ve designed the Ever-Power gearboxes with a single-piece large diameter output shaft – planet carrier. We used the biggest high performance taper roller bearings acquiring the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes provide best accuracy and output convenience of machines with a sizable number of cycles each and every minute. From today’s packaging machine to a strong NC device machine, Ever-Power is the perfect solution.
Efficiency
A precision design, ultra tight tolerance machining and good surface finishes, allow the Ever-Power to operate at high efficiency values, 98% for just one stage gearbox and 96% for a two levels gearbox. Efficiency values rely on torsional backlash, quickness, ratio, ambient temperature, etc. The average efficiency level varies according to the number of phases as proven in the specialized data sheets for each gearbox model.
Lubrication
All SG high precision gearboxes are supplied with a special synthetic lubricant that delivers lifetime lubrication.
Gears, world carrier and housing
The ring gear, manufactured from steel, can be an integral part of the housing, sun and planet wheels are made of contemporary treated steels, and the insight bearing flange is made from aluminum. The solitary piece world carrier and output shaft is made of ductile iron, resulting a robust design.
Design and mounting positions
Ever-Power high precision planetary equipment units usually have an square output flange with holes and may be mounted in any position. Nevertheless, on demand, we can also supply gearboxes with circular output flanges with threaded holes.
Motor connection
The motor installation is quite easy because of clamping ring technology, that ensures a slip free and non wearing transmission. This reliable input coupling system is ideal for constant and intermittent assistance with simple shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise because of high gearing quality, optimized gear profile, uncaged needle bearings for the earth gears and top quality synthetic lubricant.
Selection of the suitable gearbox
Ever-Power provides you with 2 tools to assist you select the proper gearbox:
Select the gearbox with this on-line “Gearbox Design Tool”, or
Fill the “contact page for a new application”, found in our catalog, and send out it to us.
Available models
Ever-Power-100
Result torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Output torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Result torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Result torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Output torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Output torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000