Small Precison Worm Reduction Gearboxes
There are a number of specifications you will need to consider when making a worm gearbox selection.
First, what is the insight and output torque requirements? Next, examine vendor horsepower/torque charts and pick the correct worm gear reducer.
If the size of the gearbox is going to be an important consideration then check the reducer dimension specifications, not all producers make compact units. In fact, working with the right supplier will help you not merely find the right gear reducer but also prevent some of the most typical mistakes in reducer selection. We provide a free guide to help you find the appropriate supplier to work with.
For low and fractional horsepower software we offer two sizes of worm gear reducer, the SW-1 and the SW-5. Size and torque output are the major variations between these two models. Both feature the hollow or solid output shaft. Both versions are compact and provide users an array of ratios, including:
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Understanding the specs of your particular application or project is vital to selecting the right worm gearbox.
Precision, 6:1 to 100:1 ratios, torque 1 to 10 Nm and multishaft arrangements
M1, M2, M3
Metric Worm Reduction Gearboxes
Little precision with multi-shaft arrangements
• 6:1 to 100:1
• Torque 1 to 10 Nm
• Drilled and tapped mounting holes at the top and bottom
• Flush fitting bearing caps simple to install
• Input shafts installed on precision ball bearings
• Max. input speed 10000rpm
• Anti backlash version available
Additional Range:
Neckar Worm Gearboxes Type S – 4 sizes available
Smallest gearbox specifications:
• 5:1 to 60:1
• Output Torque: 1.4-2 Nm
• Aluminium housig
• Special steel worm wheel
• Max. load capacity of output shaft 100N radial, 50N Axial
• Max. input speed 5,000 rpm
• Weight: 0.225kg
Where are Correct Angle Worm Gear Motors Used
Anywhere a concise dual shaft gear motor or single shaft gear motor is required. This right angle equipment motor is indeed versatile it can work just about anywhere.
Features & Options
Double Shaft or Solitary Shaft
Hollow Shaft
Maximize Torque in a little Package
Wide Gear Ratio
Cost-Effective
Compact Size
Specifications
Rated Torque: 55.3 – 700 g-cm
Rated Speed: 4710-5900 rpm
Rated Current: 240 – 5500 mA
Gear Ratios: 1:50 – 1:1050
Using miniature gears, Ever-Power has designed and built unique, high precision mini gearboxes that can’t be found anywhere else. Our miniature gearboxes are available in several configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We can also provide custom micro gearboxes that were created and built to meet your specific specifications.
E mail us for the mini gearbox the application requires, or ask for a quote upon a customized micro gearbox.
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, acceleration reducers, equipment drives, and gearmotors. All conditions can be used pretty much interchangeably. Please note that the links for our little gear drives include info on the full selection of frame sizes for that series or style.
Bevel Box Micro Gear Drive
Our bevel package miniature gear drives are software rated for the the best possible balance of efficiency and cost. Torque can be balanced to meet your RPM and working life requirements. Light-weight with low backlash performance (less than 1°, with choice of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power miniature cross axis helical gearboxes provide relatively high amounts of thrust in a compact package. They offer an output shaft at 90° from the input, and are available in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined aluminum housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc a few minutes of backlash or better. Also called “shaft to bore gearboxes,” these devices provide a single insight shaft that protrudes from reverse sides of the casing; output can be a keyed bore. Standard one- and double-end shafts can be found and given keys and retainer rings. An array of equipment ratios and input sizes are available to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long term lubrication. They provide two input shafts on opposite sides of the body, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm gear drives deliver high effectiveness efficiency with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes create an output at 90° from the input. They deliver superior functionality in a wide variety applications and are built with little footprints, making them perfect for functions where space is limited. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power’ micro inline spur gear drives can be found in two frame sizes, and so are rated for speeds up to 3,000 RPM. Light weight aluminum housings and stainless steel gears and shafts make these inline spur gearboxes challenging and corrosion resistant, for your most demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment small worm gearbox reducers deliver superior performance with high efficiency, and feature rugged construction for challenging power transfer functions. Available in three equipment ratios (5:1, 10:1, 20:1), our compact worm gearboxes are built in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and manufacture a customized miniature gearbox to meet your unique specifications. We can produce custom micro gearboxes in any configuration the application requires, with result torque amounts as high as 900Nm. We can work from your own gearbox styles, reverse engineer a preexisting unit, or help you develop an all-new design that provides the performance you need. Demand a quote on a customized miniature gearbox or contact us to discuss your specific requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest selection of small gear reducers
Greased for life
Ruggedly built
Modifications and particular ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and output shafts with drive key and retainer rings could be supplied to your specifications for just about any of our hollow bore miniature gearboxes. We provide a basic selection of single ended or double ended shafts to put together in these gearboxes. All gearbox shafts are supplied with keys and retainer rings.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our software engineers to go over your particular needs.
We offer a broad collection of misalignment shaft couplings in in . and metric bore sizes. Inch and metric precision floor shafts are available from stock.
Contact Us for High Performance Miniature Gearboxes
We are the miniature gearbox specialists. Our micro gear drive versions deliver superior performance in a small footprint, and are durable enough for challenging function environments. Contact us to find out more about our mini gearboxes, or ask for a quote on a customized model that is tailored to your needs.
Additional advantages of worm drive gearboxes include: