Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been created with a particular torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid design ensures highest performance whilst being space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
additional cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disc (with or with out shrink disc)
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
Most of these options are made possible by a modular style concept that begins with a cubic housing.
The EP-Series is an extremely versatile products, meeting virtually all of the technical offices requests.
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for power transmission, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a dependable and optimized performance.
Readily available in a wide selection of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your machine style.
Below is a selection of EP-Series gearboxes. You could find the full product line, with technical specifications and CAD models, here:
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use because of their machine-friendly structure and adaptability. The effective and reliable best performer is available in different versions. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the present day production approach to ground circular arc the teeth according to Ever-Power. For customers, this means greater toothing quality and precision along with even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, 
Max. input swiftness: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by top quality and robust efficiency by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The drive and the wheel are mainly made out of Ever-Power spiral gearing providing a quiet, steady and efficient operation.
Type EP may be the standard version where in fact the bedding includes strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes intended for transmitting of high torques in low revolutions. The bearings are strong conical roller bearings on polished bearing chairs.
Type “L” is a particular gearbox manufactured according to consumer requirements.
Our spiral bevel gearboxes could be given up to 4 shafts, hollow shaft and with an output torque of up to 1,000 Nm and may be fitted with a motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and will be provided in a hygienic edition with a lubricant authorized for the meals industry, with stainless shafts and with a rustproof yellow chromated gear housing. When there is a need for special shafts or flanges, we have great experience in adapting gearboxes – even in smaller figures – or in designing particular gearboxes for example with gear housings in stainless steel or as precision gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the differences in helix angles, they could be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, due to the actual fact that manufacture services for directly bevel gears have become rare and the actual fact that straight bevel gears teeth can’t be polished, making spiral bevel gears which can be polished superior with regards to noise decrease, spiral bevel gears will probably become more common later on.
Bevel gears could be generally classified by their manufacturing methods, namely the Gleason method and Klingelnberg method, which each possess differing teeth styles, and presently most gears use the Gleason technique. Incidentally, all gears produced by Ever-Power use the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make us extremely flexible and responsive. We work together together with you, providing tips and assistance for your unique program, guiding you through idea, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a selection of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for unique requirements such as ATEX or for use in the meals industry
Different corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time when you are extremely precise with very low backlash and very low transmission error. Silent, shock resistant, possess overload capability and are space saving.
The high precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to allow lubricants to end up being spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted with a unique, adjustable locknut style.
Spiral bevel gears are made for applications that want high speed and high torque power. They can help cut consumer costs by providing long-lasting performance with reduced dependence on repairs or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced risk of overheating. Curved teeth and deeper traction between those tooth ensures greater asset availability to improve flexible performance and lengthen equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-level angle. The teeth are designed with hook curve to supply better flexibility and traction. Although they can be considered a hypoid equipment, they have no offsets, which indicates they’ll not slip during operation. This ensures smooth, dependable transmission well suited for high-speed, high-torque applications.
Ever-Power – The powerful bevel gearbox