Product Description
Customized processing and packaging machine ratchet SMD carrier tape pin wheel semiconductor vibration plate parts
Product Description
| Production type | Custom production and processing | Material | Metal, non-metal, carbon steel, stainless steel, copper, aluminum alloy |
| Processing methods | CNC Trining Parts 5-axis CNC machining centers, grinding machines, wire cutting | Processing Equipment | CNC Trining Parts 5-axis CNC machining center, grinder, wire cutting |
| Accuracy | ±0.02mm | Whether proofing | yes |
| Is it customized | yes | Proofing time | 7-15 days |
| OEM/ODM | OEM ODM CNC machining service | surface treatment | Electroplating, zinc plating, chrome plating, nickel plating, oxidation, hard oxidation |
| Origin | HangZhou, China | Quotations | FOB |
| Business Type: | Manufacturer/Factory & Trading Company | Main Products: | CNC parts; Machining parts |
| Management System Certification: | ISO 9001:2015 | Average Lead Time: | Peak Season Lead Time: within 15 workdays Off Season Lead Time: within 15 workdays |
Detailed Photos
Mask machine knurling wheel: It is processed into a rough blank by CNC turning, and then processed by precision 5-axis CNC, and then surface electroplating is completed.
Motor shaft copper sleeve: The material is H59 brass which is precision CNC turned, then 5-axis CNC milled, and finally electroplated for surface treatment.
Robot accessory bracket: Made of AL6061 aluminum alloy after 5-axis milling and then oxidized natural surface treatment.
Fine-tuning dial: It is used for scale adjustment of terminal machines and mechanical equipment. It is made of high-hardness and durable carbon steel, processed by CNC lathe and precision 5-axis CNC, and then electroplated on the surface.
Speech microphone: AL6063 aluminum alloy material is processed by CNC lathe and 5-axis CNC, and then oxidized gold on the surface. It is used in: KTV, schools, karaoke halls, stages, speeches and other public places.
Titanium alloy interface: Made of Tc4 titanium alloy material through precision CNC processing and 5-axis CNC processing. It is used in: equipment interfaces, mechanical interfaces, aviation plug interfaces, etc.
Company Profile
We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in HangZhou City, ZheJiang Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system.
CNC Trining Parts
5-axis CNC workshop
Our factory has a plant area of about 2,000 square CHINAMFG and masters core processing technologies. It has high-end precision production equipment: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc.
2.5-dimensional detection equipment
Auxiliary production equipment: electroplating, anodizing, hard anodizing and surface treatment.
We have complete testing equipment: sophisticated three-dimensional testing, two-dimensional testing, hardness tester, height meter, projector and other conventional testing equipment.
If you are interested in our products, please contact me and I will provide the best price support and quality service.
Three-dimensional imager
I believe we will establish a good and long-term cooperation.
Welcome to send pictures and letters to discuss, thank you!
Product Parameters
We cooperate with many high-quality material suppliers, and the quality is very guaranteed. Please feel free to choose our materials. At the same time, supporting documents can be provided for all materials. Materials are available, such as aluminum alloy, steel alloy, carbon steel, stainless steel, copper, brass, titanium alloy, bronze, nylon, acrylic, etc.
Aluminum 6061/6063/7075; Iron 1215/45/1045; Stainless steel 303/304/316; Copper; Brass; Bronze (H59/H62/T2/H65); Plastic POM/PE/PSU/PA/PEEK, etc. can be based on Customer requirements.
surface treatment
For surface treatment, our suppliers have been working with us for many years. They have rich experience and are familiar with all the quality requirements of each other. The quality is stable and more guaranteed. Such as: heat treatment, spray painting, powder coating, blackening, silver/gold plating, electrolytic polishing, nitriding, phosphating, nickel/zinc/chromium/TiCN plating, anodizing, polishing, passivation, sandblasting, galvanizing, heat treatment , hardening, laser marking, etc. according to customer requirements.
Aluminum alloy surface oxidation
Dust-free electroless nickel plating on carbon steel surface
FAQ
Q1: Where can I get product & price information?
A1: Send us an inquiry e-mail, we will contact you once we received your mail.
Q2: How long will I get the sample?
A2: Depends on your specific items, within 3-7 days generally.
Q3: What kinds of information do you need for a quote?
A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.
Q4: What are the payment terms?
A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can
pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is
preferred.
Q5: How to deliver the goods?
A5: We deliver the products by courier company.
Q6: Are you a trading company or factory?
A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.
Q7: What shall we do if we don’t have drawings?
A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with
dimensions(Length, Height, Width), CAD or 3D file will be made for you.
Q8: Can we get some samples before mass production?
A8: Absolutely yes.
Q9: Will my drawings be safe after sending them to you?
A9: Yes, we will keep them well and won’t release them to the third party without your permission.
Q10: Is it possible to know the operation status of my products without visiting your company?
A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the
machining progress.
Q11: If you make poor quality goods, will you refund?
A11: In fact, we won’t take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are
satisfied.
Packaging & Shipping
Packaging Details
1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
3. According to the requirement of customer.
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| After-sales Service: | Professional Service |
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| Warranty: | 30 Days |
| Certification: | ISO9001, ISO, CE |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you explain the impact of ratchet wheels on the overall safety of mechanical systems?
Ratchet wheels play a crucial role in enhancing the overall safety of mechanical systems in various applications. Their impact on safety can be summarized as follows:
- 1. Preventing Unintended Backdriving: One of the primary safety benefits of ratchet wheels is their ability to prevent unintended backdriving or reverse motion. When a pawl or catch mechanism engages with the teeth of the ratchet wheel, it locks the wheel in place, ensuring that the system does not move in the undesired direction. This feature is especially important in applications where maintaining a specific position or preventing sudden movement is critical for safety.
- 2. Controlled Motion: Ratchet wheels provide controlled and incremental motion, allowing users to make precise adjustments or movements. This controlled motion is essential in applications where precise positioning or controlled advancement is necessary for safety reasons, such as in medical devices, manufacturing equipment, or safety mechanisms.
- 3. Safety Interlocks: Ratchet wheels are often used in safety interlock systems where certain conditions must be met for a system to operate safely. For example, in industrial machinery, a ratchet wheel and pawl mechanism can be part of an interlock system that ensures equipment remains stationary until specific safety conditions are met, reducing the risk of accidents.
- 4. Load Handling and Securement: In load handling and securement applications, such as winches and tie-down straps, ratchet wheels help maintain tension and prevent slack. This contributes to the safe transportation of loads, reducing the risk of load shifts or accidents during transit.
- 5. Emergency Stop Systems: Ratchet wheels are employed in emergency stop systems to ensure that once the system is activated, it remains in a safe state until intentionally reset. This safety feature is vital in machinery and equipment where rapid shutdown is necessary to prevent hazards.
- 6. Reliability and Predictability: Ratchet wheels offer reliability and predictability in their operation. Users can apply force or torque in the desired direction with confidence, knowing that the ratchet mechanism will engage and prevent unexpected movement. This predictability enhances the overall safety of the system.
- 7. Versatility in Safety Applications: Ratchet wheels find application in a wide range of safety-critical systems, including vehicle handbrakes, safety gates, medical devices, and more. Their ability to provide controlled and secure motion makes them versatile components in various safety applications.
In summary, ratchet wheels contribute significantly to the safety of mechanical systems by preventing unintended movement, providing controlled motion, enabling safety interlocks, and enhancing reliability. Their presence in safety-critical applications helps reduce the risk of accidents and ensures that systems operate safely and predictably.
What are the signs that indicate a need for ratchet wheel replacement or maintenance, and how can they be diagnosed?
Recognizing the signs that indicate the need for ratchet wheel replacement or maintenance is crucial for ensuring the reliability and safety of mechanical systems. Here are common signs and how to diagnose them:
- 1. Excessive Wear: Check the ratchet wheel’s teeth for signs of excessive wear or rounding. If the teeth are visibly worn down, it’s an indication that the ratchet wheel may not engage properly and should be replaced.
- 2. Irregular Tooth Engagement: During operation, if you notice irregular engagement of the ratchet wheel with the pawl or catch, it may indicate misalignment, damage, or wear. Investigate and address the issue to prevent further damage.
- 3. Slippage: If the ratchet wheel slips when subjected to a load within its specified capacity, it’s a clear sign of wear or damage. This can compromise the safety and reliability of the system and warrants immediate attention.
- 4. Unintended Movement: In applications where a ratchet wheel is used to prevent unintended movement or reverse motion, any unexpected movement suggests a problem. This may be due to wear, damage, or a malfunctioning pawl mechanism.
- 5. Noise and Vibration: Unusual noises, such as grinding or rattling, or excessive vibration during ratchet wheel operation can indicate issues with teeth engagement, misalignment, or worn components.
- 6. Difficulty in Turning: If the ratchet wheel becomes difficult to turn, it may be due to increased friction caused by wear or contamination. This can lead to inefficient operation and should be addressed.
- 7. Visual Inspection: Regularly inspect the ratchet wheel for visible damage, cracks, or deformities. Any visible defects should be taken as a sign that maintenance or replacement is needed.
- 8. Pawl or Catch Condition: Examine the condition of the pawl or catch that interacts with the ratchet wheel. Signs of wear or damage on the pawl can affect the engagement and should be addressed.
- 9. Reduced Efficiency: If the ratchet wheel system is no longer operating with the same level of precision and efficiency as before, it may be an indication of wear or misalignment.
- 10. Routine Maintenance Schedule: Implement a routine maintenance schedule for ratchet wheel systems. Regular maintenance can help identify early signs of wear or issues before they become critical.
- 11. Load Testing: Conduct load testing to ensure that the ratchet wheel can handle its specified load capacity without slipping or exhibiting signs of stress. Any failures during load testing should prompt maintenance or replacement.
Diagnosing the need for ratchet wheel replacement or maintenance often involves a combination of visual inspection, functional testing, and a good understanding of the system’s expected performance. Addressing issues promptly can prevent failures and improve the safety and reliability of mechanical systems.
What are the different types and sizes of ratchet wheels available in the market?
Ratchet wheels come in various types and sizes to accommodate a wide range of applications. The choice of ratchet wheel type and size depends on factors such as load capacity, space constraints, and the specific requirements of the mechanical system. Here are some common types and sizes of ratchet wheels available in the market:
- 1. Standard Ratchet Wheels: These are the most common type of ratchet wheels, featuring a set of angled teeth that engage with a pawl or catch mechanism. Standard ratchet wheels are available in a variety of sizes, typically ranging from small diameters (e.g., a few inches) to larger ones (e.g., a foot or more) to accommodate different applications.
- 2. Fine-Tooth Ratchet Wheels: Fine-tooth ratchet wheels have smaller and more closely spaced teeth compared to standard ratchet wheels. This design allows for finer control and incremental movement in applications where precision is critical. Fine-tooth ratchet wheels are often used in instruments, delicate machinery, and applications requiring precise adjustments.
- 3. Large Diameter Ratchet Wheels: In heavy-duty applications such as industrial machinery and material handling equipment, large diameter ratchet wheels are employed to handle substantial loads. These ratchet wheels can have diameters exceeding a foot or more, providing the necessary strength and engagement surface for robust performance.
- 4. Miniature Ratchet Wheels: Miniature ratchet wheels are designed for compact and space-restricted applications. They are smaller in size, typically measuring fractions of an inch in diameter. These miniature ratchet wheels are commonly used in electronics, medical devices, and precision equipment.
- 5. Custom Ratchet Wheels: For specialized applications or when off-the-shelf ratchet wheels do not meet specific requirements, custom ratchet wheels can be manufactured. Customization allows for tailoring the size, tooth profile, and material to suit unique applications and load capacities.
- 6. Corrosion-Resistant Ratchet Wheels: In environments where corrosion is a concern, ratchet wheels may be available with special coatings or materials that enhance their resistance to rust and corrosion. These ratchet wheels are suitable for marine, outdoor, or humid conditions.
The availability of ratchet wheel types and sizes in the market ensures that industries and applications of all scales can find the appropriate ratchet wheel to meet their specific needs. Whether it’s for heavy-duty machinery or precision instruments, ratchet wheels come in various configurations to support a wide range of mechanical systems.
editor by CX 2023-12-27